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A decade ago the Ethiopian leather sector was losing
about 14 million dollars annually due to
poor quality hides and skins (HS). The same figure
was echoed a few weeks ago despite accelerated
deterioration of the same resource of late. The
statistics continue to plague the industry and
policy makers, defying attempts to capitalise on a
promising sector.
Leather production in the country has great
potential in terms of input supply. Ethiopia ranks
first in Africa and 10th in the world in terms of
livestock population, even amidst rampant disease,
famine, smuggling and poor productivity in the
sector.
The industry standard of establishing rank by
counting horns reveals that the productivity of the
livestock is low in Ethiopia by any standard. For
instance, the country's share of the world leather
trade is less than 0.5pc, which accounts for about
40 billion dollars a year.
Ethiopia's leather sector emerged a century ago and
passed through three remarkable phases that may be
described as introduction, modernisation and
proliferation during the imperial, Derg and EPDRF
regimes, respectively. In the current phase, the
number of tanneries has jumped from less than 10 to
about 20.
However, the contribution to the sector of these new
capital investments is unremarkable as producers
compete for the existing nominal profit of the
sector instead of developing innovative strategies
to expand the market.
The leather sector registered revenue amounting to
650 million Br in 2006 while the unit price of the
sector's exports soared from 10 Br/Kg in 1988 to 43
Br/Kg in 2006 alongside Birr devaluation from two to
nine against the dollar. Still, the volume of
exports was nearly constant and the overall growth
of the sector averaged four per cent over the past
20 years.
The major constraints to sector growth may be
divided into three categories: supply, quality and
product mix.
Being a by-product of meat production, the supply of
HS does not respond to its price changes, meaning
that a rational person will not slaughter a sheep
for the sake of its skin. HS is price inelastic,
valued at less than 15pc of a live animal; but it is
income elastic; as earnings rise, so does meat
consumption, and also supply of HS.
Accordingly, following the transformation of the
country from a command to a quasi-market economy,
the price of sheepskin has surged from seven Birr to
around 40 Br. However, the change has not affected
the supply of HS; because the country's per capita
income plunged into the absolute poverty basket.
Strangely enough, the higher market price has not
even discouraged the traditional uses of HS, nor its
smuggling. Studies revealed that over 1.5 million HS
failed to reach the tanneries and/or central
markets. Illicit trade of live animals and HS has
been mounting on an unprecedented scale, worth over
100 million dollars, according to the Ministry of
Agriculture and Rural Development (MoARD), albeit
independent sources claimed a figure many times
higher than the stated amount.
Furthermore, Ethiopia's purchasing power continues
to decline and has displaced meat from many people's
diets. The country's per capita consumption of meat
is not more than 15kg as opposed to America's,
119kg. Although, Ethiopia comfortably beats India
whose per capita meat consumption is 3.4 kg.
The national price index for meat has been galloping
from 80 to 200 along with a 20pc inflation that
troubles the country. Though the population grows as
usual, it does not help to augment HS supply amid
meagre household budgets.
In spite of a large disparity in meat consumption, a
commercial fattening of livestock has been
widespread at an unprecedented rate in the country.
As such, it is likely to reduce the supply of HS
because only a single large ox is slaughtered to
produce the same quantity of meat instead of two or
more lean oxen as it used to be.
In many ways, the supply constraints of HS, along
with the newly established tanneries, have imposed
excess capacity for leather production. As a result,
the tanneries are forced to operate under half of
their installed capacity. Paradoxically, they are
enjoying substantial profits, which may signal the
need to come up with more economically sized
tanneries.
Ethiopian tanneries are bulky as compared to those
in other countries. For example, Italy is said to
have over 400 tanneries amidst its limited livestock
population. Economic theory suggests that as the
number of firms rises in a specific industry, so
does its efficiency.
Most Ethiopian tanneries are designed on a
"copy-cut" basis, are inefficient and suffer from a
lack of leadership quality. Perhaps, the existing
tanneries should be scaled down, allowing for more
efficient smaller factories to enter, as well as
tanneries specialising in certain products.
The quality trends of Ethiopian leather are also
disturbing. Leather quality is noted by a grade
based on the proportion of defect-free surface
measured. Best quality (grades one to three) leather
commands higher prices; below this level the product
loses around half its value.
The share of best grade leather in Ethiopia has
plummeted from 75pc to less than 25pc. However,
these figures are questionable as re-grading is
common in the industry.
Although, USAID has generously speculated that the
Ethiopian leather sector will earn 200 million
dollars annually by 2010, the decline in quality
will be a major hurdle to reach this figure.
Alternatively, one may exercise a conservative
projection given all relevant knowledge unchanged to
avoid bias and rosy assumptions. A more sober
assessment shows the targeted amount (200 million
dollars) will require about 26 years at a four per
cent annual growth rate, starting from the 2006
revenue of 72 million dollars.
However, current trends may extend this date as the
volume of leather that failed to fit within the
grading scale is mounting at an alarming rate.
Leather of this poor quality is rejected and has no
economic value.
Although the official value lost due to poor quality
HS is limited to 14 million dollars a year, some in
the industry suspect it to be much higher due to
lack of statistical updates.
A number of defects contribute to poor quality HS:
parasite damage, scratches, hinge cuts and poor
presentation. Of these, parasite damage and
scratches are the dominant ones and have a strong
correlation: a parasite may cause the animal to itch
with any solid object; in the meantime inflammation
and scratches are formed on the skin, relegating it
to a lower grade or reject rating. The poor animal
is also unproductive, as the parasite harms feeding
habits.
A study conducted by an international organisation
revealed that a parasite dubbed 'ekek' was
the most prevalent species causing harm. Although
the organisation also came up with an eradication
plan, so far nothing has been accomplished worthy of
mention. It is imperative to eradicate ekek
because it is the biggest threat to the leather
sector.
Conversely, a coalition of government and
non-government organisations, whose mission is to
"take care of Ethiopian livestock" has focused on
the many trivial defects, such as knife-cut, cruel
slaying, brand mark, wrong ear tag, etc.
The trials of the leather sector cannot continue
forever as synthetic leather is seen as a close and
competitive substitute by many and a perfect
replacement for others. Synthetic leather has
captured the interest of leather goods manufacturers
for not being susceptible to defects.
Another threatening revelation is the declining
value-added trend of the sector. A typical leather
sector's products can be categorised under four
conversion phases, namely (in ascending order);
semi-processed semi-finished, finished and ready to
use goods. A move along each phase adds value to the
tune of 400pc.
The country's leather sector exports are dominated
by semi-processed leather. In 2006, the share of
finished leather was only 14pc while ready to use
goods represented less than three per cent.
The process of altering semi-processed leather into
finished leather coincides with a loss of half of
its weight. Therefore, the rise in export volume
from 8.6 million tonnes in 1996 to 15.3 million
tonnes in 2006 is deceiving with a view to the
progress of the sector in general.
Although the Book of Statistical Abstracts published
by the Central Statistical Authority poorly
designated products of the leather sector, no one
disputed the ranking of the sector at a lower stage
of development.
While Ethiopia's leather sector has received great
attention and massive investment, such as that
originating from the Leather and Leather Products
Institute, which is now struggling not to lose its
relevance, the productivity, quality and value-added
figures are disappointing.
The loser in all this is in many ways the supplier
of the raw materials for manufacture, the peasant
who raises the livestock. Without an efficient buyer
to turn his HS into valuable goods, the peasant
fetches below potential prices.
The government's agricultural strategy seems
oblivious to the quality of HS as it includes
protectionist policies that shelter the sector from
competition and thus hinders its development. The
two-tiered pricing system where imports and domestic
leather are valued differently is heavy-handed
protectionism and encourages smuggling.
It is incumbent on the government to create an
environment conducive to efficient development of a
sector in which Ethiopia enjoys many competitive
advantages. |