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Shortly after the official inauguration of the Gilgel Gibe II Hydropower Plant, a tunnel collapse, similar to those encountered during its construction, forced a shutdown of power production causing strain to the overburdened national grid. Without arguing over whose fault it was, work began to determine the cause and make repairs to enable a quick return to an operational status reports HALETA YIRGA, FORTUNE STAFF WRITER.

Trying to Find Light at End of Tunnel

Gilgel Gibe II tunnel collapse causes electricity strain

 

The penstock (pipe-like structures in background) that recieve the water from the tunnel outlet, and the powerhouse were not damaged in the cave in.

 

The headquarters of Salini Costruttori in Addis Abeba was deserted on Friday, February 12, 2010. The eerie quiet of the corridors and responses by office assistants that their bosses were in continuous meetings, or that they were “away at sites” were subtle indications of a crisis. Apparently, the Gilgel Gibe II Power Plant, which was inaugurated recently, the construction firm’s and the Ethiopian Electric Power Corporation’s (EEPCo’s) pride and glory, had suffered a tunnel blockage due to a cave-in.

It all started on January 21, 2010 when there occurred what experts called an unusual drop in water pressure – an essential parameter for power generation. Water entry into the tunnel was thus blocked by officials on the 24th of the same month to salvage the plant from further damage, and make the tunnel accessible to inspectors. This, naturally, meant halting the power production of the plant.

“The plant was producing over 200MW (about half of its rated production capacity, which is 420MW),” Miheret Debebe, CEO of EEPCo, said.

A team of six people were the first to enter the tunnel that comprising of members from the contractor, consultants and project owner EEPCo. They were able to identify the problem as being one of a 15 metre length of the 26km tunnel ceiling lining having caved in at 8.98km from the water outlet, a location with 1,300 metres of overburden from the peak of the mountain that lay above it. Boulders had blocked the passage of water.

The plant has been providing power to the national grid for the past four months, and that was the reason behind the consistent power the country had been enjoying after having spent a rainy season with prolonged power outages that had affected life and industry throughout the country.

The causes of the cave-in were not clear.

“These kinds of mishaps are expected in light of the magnitude of the project,” Semegnew Bekele (Eng), project manager for the Gilgel Gibe II Project, told Fortune.

The one-year delay in completing the project was mainly due to the increasing geophysical challenges of making a tunnel through a mountain, according to a 2008 statement by Miheret.

Salini too associated the problem with the tunnel passing through what they called “heterogeneous and complex geological formations” in a statement they issued on their website.

Semegnew thinks the new phenomenon has nothing to do with what happened in the construction phase and that the current failure is not as troublesome as the past.

“We are working vigorously to solve the problem, and it is a resolvable one,” he said.

Although the incurred cost is yet to be determined, officials have steered clear of laying out the details of who is responsible for covering them.

The settlement is going to be carried out according to the contract the two are already bound by, said the Salini project manager and EEPCo CEO.

“We have a defective liability period stated in the contract agreement,” Alemayehu Tegenu, minister of Mines and Energy, said.

The issue of cost is not currently on the agenda according to Eugene Zopis, Salini project manager.

“The first task is consolidating the area above the tunnel,” he said, “followed by the work of replacing the tunnel lining.”

Meanwhile, the Salini employees, whose offices were abandoned, together with a team from the mother company in Italy, were in high-level meetings with the EEPCo administration and the EEPCo board of directors that is chaired by Girma Birru, minister of Trade and Industry.

Although officials at Salini and EEPCo were reluctant to put a date on the time the maintenance is going to take, insiders estimate the time at three months. Time was on the side of the maintenance procedure, as it does not involve transporting machinery to the site, Alemayehu mentioned in a statement he made to the press.

“They are already on the site and have not been moved since the inauguration,” he said.

EEPCo’s priorities lie elsewhere, however. The corporation is making preparations to take what the CEO called energy crisis management steps.

“These include speeding up the completion of the Tana Beles Hydroelectric Power Project which was scheduled for April,” according to Alemayehu, “and deploying diesel generation stations.”

Miheret also called on all electric users to try and conserve what little power they can.

The power giant is more focused on the mitigation of the supply of power. Since the exclusion of the Gilgel Gibe II power from the national grid, the supply of power at peak hours of the day is straining to meet the demand. But there is no connection between the power outages that are recently being reported around town and the situation at Gilgel Gibe II, Miheret said.

The Gilgel Gibe II Project was believed to have increased the power production of the country by 38pc. The project, which was awarded to Salini without a tender, cost a staggering 608 million dollars, 52pc of which was financed by the European Investment Bank (EIB) and the Government of Italy, while the rest came from the Ethiopian Government.

Consultants from Austria, Switzerland, South Africa, the United States and Italy were involved in the process. The need for different consultants was part of the delay, according to Abdul Hakim Mohammed, process executive officer for Generation Construction at EEPCo, and was necessitated by the repeated slides that occurred during the tunnelling.

The project was launched on June 11, 2004, and completed on October 31, 2009. It involved 4,000 workers, of which 150 were foreign nationals, Abdulhakim said.

Gilgel Gibe II operates on water that flows from Gilgel Gibe I, inaugurated in 2004.

The tunnel, ompleted in June 2009, was excavated using two boring machines. The water then passes through 500 metres of metal pipe (penstock) down to the four turbines, each responsible for generating 105MW. The water then goes on to join the Omo River.

 

By HILINA ALEMU
FORTUNE STAFF WRTITER.

 
 
 
   
 
 
 

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