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A small rural town past Jimma is set to become a source of domestic fuel for factories such as those producing cement for Ethiopia’s booming construction sector.  It should replace some of the oil imported at the expense of precious foreign exchange, WUDINEH ZENEBE reports in a SPECIAL TO FORTUNE. However, striking oil is not the name of the game here as coal is the resource in question. It also has the potential to reduce the costs of factories that currently use oil by as much as half.

Ethiopia to Trail a Blaze with the First Coal Deposits

 

Dilby coal extraction area

Dilby is a small rural place in Oromia, 65km from Jimma, along the difficult track road to Konta special Wereda, Southern Regional State. It would have remained a pretty much unknown place had it not been for the coal rich reserve found in its vicinity.

Dilby-Moye basin is part of the South-western Plateau, where some of the estimated four billion tonnes of coal in Ethiopia is found.

Dilby, 415km from Addis Abeba, has become a kind of torch bearer for the coal business. Reason being that for the first time a company has mined 20,000tn of coal, sparking the interest of some large scale manufacturers in the country to use coal as an alternative source of fuel.

The coal is extracted by Ethio-Pak Coal Mining Plc.. Two companies under the Endowment Fund for The Rehabilitation of Tigray - Ezana Mining and Mesebo Cement Factory - have shares of 40 and 25pc respectively. The rest is owned by Tradesman Engineering, a Pakistani company.

This company was established in 2005 with a capital of 10 million dollars. It has been exploring for coal on 39 square kilometres in the Dilby area, and it proceeded to extract the coal upon confirmation of the finding.

“We are now ready to market the 20,000tn we have extracted,” said a source in the company.

“The company has produced coal,” said Alenayehu Tegebu, minister of Mines and Energy. “We expect that the cement and textile industry will soon start using coal.”

Mesebo, a co-founder of Ethio-Pak, might be the first factory to start using coal, according to an expert in the company. Located on the outskirts of Mekele – seat of the Tigray Regional government – the factory has an annual capacity of 630,000tn, using petroleum and electricity as its energy sources. All cement factories in Ethiopia use petroleum products to fuel their furnaces, which according to experts; push their cost of production upwards.

Mesebo uses 40 to 50 million litres of fuel oil annually, the cost of which could go up to 400 million Br, according to a company expert.

“This cost could go down by half, if the oil is replaced by coal,” said this expert.

National Cement, Derba MIDRCO and Muger Cement factories have also given signs that they could be using coal. National Cement Factory was created when East African Holdings bought 51pc share of the old Dire Dawa Cement Factory from the Privatisation and Public Enterprises Supervisory Authority. Now East Africa Holdings has joined with Derba-MIDROC to form the Derba-East Coal Mining Plc. This company has been exploring for coal in the Moye area near in the Dilby-Moye basin, and is expecting to start exploration soon.

“The work is going on well; we will soon be using coal,” said Woldegiorgis Mekonene, board chairman of National Cement Factory.

“We are encouraging the existing and new cement factories to use coal,” said Alemayehu, “because of the large accumulation of the mineral in the country.”

The state owned Muger Cement factory decided to use coal for its furnace nine months ago. Muger, currently, uses 60 million litres of fuel oil to produce 800,000tn of cement.

“The petroleum cost is high, so for the first time we have turned to coal,” said Elias Kifle, Expansion Project Head at Muger. “We may initially have to import.”

Ethiopia’s annual need of cement is 50 to 55 million quintals, whereas the supply, currently, is only 20 million. When those companies that have been licensed and granted land begin operation, Ethiopia will have 25 cement factories by current count.

Another potential coal user is Ayka Addis Textile Factory, established in 2006 by Turkish Investors who decided to relocate their factory in Ethiopia. This company is located on 10ht of land in Alem Gena, in Oromia. The company, which started production in 2008, aims to export 100 million dollars worth of textile products.

“The factory has expressed interest to use coal,” said Alemayehu. “We are working to facilitate its conversion to coal.”

The petroleum coke which the cement factories are currently using is supplied by companies selected by a tender.

This fuel oil is the cheapest of petroleum products, but far more expensive than the coal, Worku Gossa, commercial department head of Ethiopian Petroleum Enterprise, says.

Its low cost has made it preferable to the factories, but environmentally coal may be more expensive than petroleum.

“Financially, coal is more cost effective than petroleum coke,” said Bekele Bayssa, board chairman of Ethiopian Network of Sustainable Energy Development. “But it releases more carbon into the environment.”

Helawi Lakew, manager of Ethio Resource Group, agrees with the impact of coal on the environment, but adds that Ethiopia will have to use it as there is no better choice.

 
 

By WUDINEH ZENEBE
Special to Fortune

 
 
 
   
 
 
 

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